gypsum block production line

1.Capacity:100,000 to 500,000 square meters 2.Save energy 3.Low consumption 4.Advantaged technology We can supply gypsum powder production line with annual capacity 20000T to 300000T

Process briefly

Breakers will put large-sized ore gypsum  into small particles of less than 25mm through breeking, after storage and control of machine vibration into electrical charge, into the mill for grinding, grinding qualified health gypsum powder into the boiling furnace for calcination. The calcined gypsum powder will enter into clinker storage for storage and usage.

 

The whole process is as following:

Gypsum ----- homogenization ---- rough breaking --- detailed breaking ----Measurement (calculating) ----calcined (oil coal, dust-collector)---- homogenization(dust-collector)----grinding(dust-collector)---aging (dust-collector)----- packing

Gypsum block production line

1.Product specifications (length × width × thick):  666 × 500 × 100 (false, hollow) Empty heart rate: 32%  2. Performance Products (JC / T 698-1998 "gypsum block"): Air noise: 40.5dB Fire Resistance: 186min Flatness: ≤ 0.5mm/m2 Breaking load: ≥ 4.0Kn  3. Product Quality:  Meet or exceed the building materials industry "gypsum block" standard (JC / T 698-1998) requirements.  4. Production design:  The entire production line using 16-cavity unit block design; Designed output: 16 cavity × 0.333 m2 / block × 6 module / hour × 24 hours / day × 300 days = 230,000 m2 / year. Four major equipment technical specifications and performance parameters:  1. Batching systems: water measurement devices, powder metering device, such as rack compressed air systems and components.  a. water measurement devices include: stainless steel barrel body 2, into the water pipes, cut-off valve, solenoid valve, adjustable water level of the sender's device to regulate the use of the chain 24, the overflow water pipes 21, air release valve 23 and with the mixer cap connected components, such as water hose 22. One of the effective volume of physical barrels of 450L, water, range 200 ~ 450L.  b. powder measuring devices: anti-coated with paint by the bucket measuring 4 electronic scales, electronic sensors, vibrators, pneumatic discharge valve 26, feed display, composed of electronic control devices. One of the effective volume hopper 400L, the largest weighing 500Kg, the measurement accuracy of Tolerance Scale 4.  c. compressed air systems: including the full range of air compressor, air source treatment components, hard and soft pipe, equipped with a release agent spray tanks and nozzles and so on. Purge the system for the mixer and the cavity molding machine, spray release agent, as well as to the electronic scale, water system with water discharge. One of displacement 0.3m3/min, tanks volume 0.125m3, motor power 3KW.  d. rack: Fixed the above devices and with easy maintenance.  2. Mixer  By the mixer rack, stainless steel mixing barrel 14, stainless steel open top 20, put up in the top of the water pipes, with electric mixer 19 and the material was composed of 17 tanks. Blender mixer for 2, the first high-speed slurry mixing vane. It has stainless steel ring upper roof water pipes, spraying water evenly into the barrel body ministries. Automatically open the roof in order to facilitate workers to operate. The maximum volume of barrels of 800L, with a hydraulic automatic reversing feed material and automatically back body openings.  3. Molding machine  To legislation or the principle of the design mode of the top molding machine, in addition to the characteristics of mold has been described, but also include the installation on both sides of the mold, mold cavity at the top of the scraper Hydroforming with sealing devices at the end of module, in addition to the rack, the base , beams, columns, master cylinder, head, the sender's device, such as parts and components. Die materials used enough steel plating thickness of the surface of hard chromium, as well as by the mirror-polished to create high accuracy and block size can be fine-tuning the structure of a system to ensure that the building blocks of high precision and high surface finish and mold the use of long-lived.  Automatic Hydraulic Molding scraper device automatically blocks the formation of standing on the mouth, there is help to ensure product quality, reduce labor intensity of workers and the implementation of automation.

gypsum block production line